Continuous Base Material Mixer Overview
CO-NELE Continuous Base Material Mixer is a purpose-built machine for the continuous production of road base and sub-base materials in highway, municipal, airport, and railway projects. It is suited to cement-stabilized macadam, graded crushed stone, lime-stabilized soil, and fly-ash-stabilized aggregates. With continuous feeding and discharging, materials are accurately metered at the set ratio, then continuously turned, squeezed, and dispersed in the mixing chamber and discharged without interruption-delivering stable homogeneity and the high capacity demanded by trunk highways and municipal works, with 24/7 operation.
PROCESS ADVANTAGES FOR BASE MATERIALS
High-Capacity Continuous Production
Simultaneous feeding and discharging remove intermittent waiting and batch changeover, letting a single line match the continuous supply demand of trunk highways and municipal roads and raising paving efficiency.
Accurate Proportioning & Stable Homogeneity
Materials are metered continuously at the set ratio; shear-and-convection mixing distributes cement, aggregate, and water evenly, avoiding segregation and weak spots to secure base strength and evenness.
Uniform Moisture & Dust Control
Controlled water addition and even moisture distribution reduce dry-material dust and waste, improving the worksite environment and helping meet environmental and compaction requirements.
Flexible Integration with Continuous Lines
Modular design interfaces with upstream batching and conveying and downstream product handling, configurable to process needs and integrated into a complete continuous mixing plant.
KEY TECHNICAL FEATURES
High-Homogeneity Mixing System
Self-developed mixing system gives rapid, uniform mixing as materials pass through the chamber, with stable homogeneity for consistent stabilized-material quality.
01
Planetary Gear Reducer
Factory-exclusive supply with strong load capacity and smooth, reliable transmission for long-term full-load continuous operation and longer service life.
02
Patented Belt Self-Tensioning Device
Automatically maintains proper tension to prevent belt slipping, overheating, and abnormal wear, cutting unplanned downtime.
03
Wear-Resistant Alloy Components
Mixing blades and liners use wear-resistant alloy cast iron to withstand highly abrasive aggregate, extending wearing-part life and lowering cost.
04
Rugged, Low-Maintenance Structure
Thick rolled-steel drum with built-in liners is built for abrasive feeds, showing minimal wear, long life, and low maintenance under harsh conditions.
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TYPICAL PROJECT APPLICATIONS
Highways & Trunk Roads
High-capacity continuous mixing of cement-stabilized and graded crushed stone base/sub-base courses.
01
Municipal Road Works
Continuous mixing of stabilized soil and base materials for urban and campus roads.
02
Airfield & Apron Base
Uniform, stable mixing of high-strength base materials for runways and aprons.
03
Railway & Transit Sub-ballast
Continuous mixing of stabilized materials for railway sub-ballast and transit track beds.
04
Water & Slope Protection
Continuous mixing of stabilized soil base for levees and slope protection works.
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