Characteristics of Phosphogypsum and Difficulties in Mixing
High Humidity
Phosphogypsum usually contains 10% - 25% of free water, making it prone to adhesion and caking.
Weak Acidity
Its pH value ranges from 2 to 4, which is corrosive to equipment
Uneven Particle Size
It exists in a mixture from powder to lumps, and thus requires crushing and dispersion
Density Difference
It may be mixed with impurities (such as unreacted phosphate slag)
Types of suitable mixers
Twin - shaft Mixer
Advantages
The two shafts rotate in opposite directions, enabling forced shearing to break up agglomerates.
It can be heated or hot air can be passed through for drying (suitable for phosphogypsum from the wet - process phosphoric acid process).
Application Scenarios
Phosphogypsum modification (for preparing building materials, cement retarders).
Double - spiral - ribbon Mixer
Advantages
With low - speed and high - torque characteristics, it is suitable for highly humid and viscous materials.
The spiral - ribbon structure promotes axial and radial mixing.
Improvements
Install a wall - scraping device to prevent adhesion.
Enlarge the discharge port (due to the poor fluidity of phosphogypsum).
Application Process
Pretreatment
Screening is carried out to remove large - sized particulate impurities (such as phosphate slag).
Mixing Stage
For Building Material Preparation: Mix with additives like cement and lime.
For Resource Utilization: React with reducing agents (such as ammonium carbonate).
Post - treatment:After mixing, convey the materials to an aging silo or a filter press.
Configuration Parameters
|
Type |
CHS500 |
CHS750 |
CHS1000 |
CHS1250 |
CHS1500 |
CHS2000 |
CHS2500 |
CHS3000 |
CHS3500 |
CHS4000 |
CHS4500 |
CHS5000 |
CHS6000 |
CHS8000 |
|
Input capacity(L) |
750 |
1125 |
1500 |
1875 |
2250 |
3000 |
3750 |
4500 |
5250 |
6000 |
6750 |
7500 |
9000 |
12000 |
|
Output capacity(L) |
500 |
750 |
1000 |
1250 |
1500 |
2000 |
2500 |
3000 |
3500 |
4000 |
4500 |
5000 |
6000 |
8000 |
|
Mixing power(KW) |
18.5 |
30 |
37 |
22×2 |
30×2 |
37×2 |
45×2 |
55×2 |
55×2 |
75×2 |
75×2 |
90×2 |
55*4 |
90*4 |
|
Hydraulic discharge power(KW) |
3 |
3 |
3 |
3 |
3 |
3 |
3 |
3 |
3 |
3 |
3 |
4 |
4 |
5.5 |
|
Mixing arms number(PC) |
2*4 |
2*4 |
2*5 |
2*5 |
2*6 |
2*6 |
2*7 |
2*8 |
2*9 |
2*9 |
2*10 |
2*11 |
2*12 |
2*12 |
|
Weight(Kg) |
3200 |
3500 |
4700 |
5000 |
5400 |
7800 |
8300 |
8900 |
9500 |
12000 |
14000 |
16000 |
18000 |
21000 |
|
Dimension(mm) |
2490 1780 1700 |
2710 |
2780 |
2780 |
2970 |
3200 |
3440 |
3670 |
3900 |
4080 |
4360 |
4870 |
5650 |
6680 3340 2965 |
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